the hygiene market: component suppliers are raising the bar on innovation while keeping costs at bay. - super absorbent polymer price in india
Walk into any store that sells baby diapers, adult incontinence and women's hygiene products, and you will find that manufacturers are trying to use thinner, more absorbent, softer, more comfortable, and more eco-friendly
This means that manufacturers are putting pressure on their suppliers. -
Manufacturer of tape, closure, film, back panel and top material
Absorbent Polymer and elastic material-
Provide innovation while controlling costs.
Market data show that their efforts have been effective.
The global health market for diapers, adult incontinence products and sanitary protection products continues to grow healthily, exceeding $57.
It was estimated to increase to $69 in 2008 to $1 billion.
According to Euromonitor International, 1 billion in 2013.
P & G and Kimberly dominate the market.
Clark's brand front and first quality at the privet arena.
These manufacturers rely on manufacturers of various components to help them stand out in the market.
In recent years, the activities of these companies have led to more stretchable diapers, thinner sanitary pads and more comfortable overall items.
At the same time, prices remain generally stable, indicating that component suppliers have successfully increased their value without increasing their prices.
"Manufacturers demand innovation and cost control, which can be seen as a conflict.
The way to overcome this idea is to define them as key customer needs from the very beginning, so as to achieve both, "said safwosickey, global product marketing manager and technical consultant Tredegar film.
Tredegar has responded to these needs by developing and commercializing basis aflex elastic films with lower base weight for pants diapers and AquiDry Plus acquisition layers that offer more than existing
"In both cases, the understanding of product design, material interaction, and customer conversion for the cost of implementation-
Balance of innovation . "O'Sickey.
Due to the meager health profits, especially in the baby products market, Tredegar often focuses its research and development efforts on cost savings.
In some cases, this means removing the material;
Among the other basics of slowing down, using alternative non-woven fabrics and working with customers to eliminate waste is key.
In fact, the pursuit of eliminating the material led to the production of Tredegar's ExtraFlex elastic film, which could replace dex andex or lycra strands.
"The number of materials used is very different from that of elastic stocks, where they may have 60 shares, to provide full coverage of film," Mr. O'Sickeysaid.
"We have huge cost constraints in addition to all the technical challenges, so it has to be a very, very thin film.
We have to break the boundaries of our technology on how to make high quality films, but at the same time, we have to work closely with our customers as the conversion becomes more challenging for them as the base weight drops.
"Cost savings in one area can often help health manufacturers finance the whistle that attracts customers.
In response to the manufacturer's requirements for greater, softer and more flexible elastic functions required by its closed system, the efforts of component manufacturers include working with machine manufacturers to eliminate trimming waste and to t-
The shape of the diaper, rather than the hourglass shape of the diaper, better and more efficient use of the absorption core.
"Many manufacturers are considering adjusting the proportion of super absorbent and fluff to increase the number of core super absorbent.
They improve the ability to make better molding, more consistent high water absorbent particles and fibers.
Some major P & G companies have shown the concept in the market.
In China, for example, they almost completely remove the fluff from the fiber material . "O'Sickey said.
Focusing on comfort Pantex International, a topsheets perforated specialist, cover stock for baby diapers and sanitary napkins, has simplified the operation of cutting costs for customers.
Pantex found that it is worth building two more facilities, closer to customers than its Italian website, which now operates in the UAE and China.
"We are lowering the price of products that should have been produced in Italy and shipping containers across the ocean.
"We are bringing our products closer to customers that were normally unavailable in previous years," said Pantex CEO Jim Kerry . ".
At the same time, Pantex's R & D focus is on providing comfort and absorption, two enhancements that many manufacturers are eager to bring to their customers.
"Our skin-sensitive topsheets are unique at sanitarynapkins," Mr. Cree said.
"They give you the softness of the non-woven fabric, but they are dry like film.
"Pantex is using the knowledge and operation of fibers to help further innovation in both areas.
The benefit of the perforation is that it provides a standard material body and shape and allows the fluid to be absorbed and act as a wholeway valve--
Sir, to get the liquid in but to prevent it from flowing outCree continued.
This piercing technology also enables the company to provide environmental protection and skin protection improvements for manufacturers.
Panrex has recently added fibers of different treatments such as aloe vera, lotion and vitamin E to make topsheet's fibers more "friendly" to the skin ", and are exploring the use of cotton intopsheets to make more eco-friendly and skin-friendly products.
This trend is more evident in emerging markets where consumers need skin-friendly diapers because they tend to change baby diapers less often than in developed markets.
"Recently, we have seen a trend towards a softer, more skin-friendly product because people tend to think that skin-friendly products are more valuable than very absorbed products," he said . "Cree.
Tredegar also responds to the manufacturer's desire to provide better absorption capacity and comfort with its fresh products
Although the current distribution is limited, the company plans to launch a wider range of products in the first quarter of 2010.
"These products provide customers with very good fluid handling performance, which you can expect from thin films with openings, however, they are starting to bridge the gap with the feel and comfort aesthetics of some of the big global branded products we see. "O'Sickey.
While consumers appreciate and value the superior fluid handling offered from open film, Mr.
Ozzie said they were suffering from the feeling of the product.
"They prefer the feeling of non-woven fabrics.
Depending on which region of the world they may prefer asilky or cottony non-woven fabrics.
The challenge for film makers like Tredegar is to find a way for the film to feel the feel and look of non-woven products.
Instead, the challenge for non-woven manufacturers is to improve their fluid handling performance.
"Another player responded to Italy's call to provide ingredients in baby and adult diapers and sanitary products that enhance absorption and softness --based Texsus.
The company's market is mainly in Eastern and Western Europe, the Middle East and North Africa, and its products include a variety of top materials for women's applications, including vitamin E, Yangju, olive oil and other plant ingredients.
Texsu's Soffex topsheets are also designed to provide extra comfort and soft touch to the skin, primarily for unsanitary napkins and mild incontinence products, but also for baby diapers.
Texsus plans to launch a velvet, betting that the softness trend will continue
For example, next year's topsheet for women care and light continuous product.
Texsus also addresses the need for cost efficiency through its multi-tex multi-processorlayer product.
It is characterized by the combination of topsheet plus acquition distribution layers in a volume.
"The main benefit of Multitex is the increased acquisition time of the fluid.
The product is very dry.
If you compare multi-tex materials to topsheet and active respectively, you will get better performance in multi-tex than these two different products, "texsu technology and sales managers have a cost-saving benefit because there is no glue between topsheet and everyday life, which means that the cost of shipping and storage is lower because you only have one product, not two products.
It is possible to reduce the base weight of the structure.
Since you have better performance, you can get enough performance with less material. " Ms.
Bulleri noted that the product uses less material and therefore has a lower impact on the environment, thus increasing sustainability as well.
To improve cost efficiency, Texsus provides a fake offline packaging system that helps baby diaper producers save time and money by reducing the change rollers on the production line.
The technical absorbent also responds to the requirement of increasing softness and absorption capacity by using super-absorbent fibers (SAF).
David Hill, business development manager, said, "SAFis is the preferred super absorbent in ultra-ultra
Careproducts Fern slim cushion.
This is the result of its excellent fluid absorption performance and the ability to produce ultra-soft, non-abrasive and discrete absorption core designs.
The company's innovation in this growing market area has enabled it to develop the absorbent rating, which is the basis for the absorption core, which provides better user comfort and over-low re-Wet performance.
This technology is also suitable for pad and diapers. " [
Manufacturers are scrambling to offer the thinnest sanitary products, a trend that shows no signs of relaxation.
In response, Texsus has Acquitex high fluffy ADL (
Acquisition distribution layer)
Between the top-
Improve the sheet and absorption core obtained by the fluid.
Even with the use of thinnercore, this increases the basic weight and improves the drying of diapers.
"The technology used is a combing process called air penetration.
We have seen treno, especially the baby diaper market, produce a high base weight material to produce core diapers that are slim or flueless.
"The trend now is to use thin diapers," she said . "Bulleri.
Texsus also provides an ultra-thin absorbent core for baby diapers and incontinence products under the Absortex brand.
"It's very thin compared to commercial products on the market.
Another major advantage is that the product can absorb a large amount of liquid. Bulleri.
This trend is also good news for pantex.
"Our perforated products have always been a light and thin product.
It enables consumer companies to design thinner products because it does help to lock the fluid inside the product.
Topsheetis is a very important ingredient for hygiene or baby diapers because when people use this product, they believe it is because of topsheet.
The way we design them has a great impact on the efficiency of the product, the thinness, dryness and cleanliness of the product.
All of these attributes are a function of the perforated top plate that you use on the product, "said Mr. Cree.
Thinner sanitary products also help reduce the impact on the environment.
"You use less space, you transport more with less space-
There are many ways you can use thinner, more absorbing products to calculate the impact on the environment . "Cree.
However, there are some problems if health programs may become too thin.
Many morns prefer baby diapers when it comes to baby diapers because they think the extra padding looks cute and can help cushion falls. Mr.
Kerry believes that getting a thinner diaper requires education, because if it needs to be replaced, mothers often rely on diapers that look full.
Thinner diapers may not look like they need to be replaced, and the room may allow the baby to use for a long time, which may result in an askin rash.
How thin the product needs depends on the design of the product and the geographical market.
"Some materials look thin, they are thick to wear, and some look thin and they are cheap to wear . "Cree said.
"In emerging markets such as Egypt or other markets where consumers are less mature, they are still in a philosophical mindset that thicker products are easier to absorb.
Mr. Tredegar said: "Even in emerging markets, however, the health market tends to accept changes in design over time. O'Sickey.
"Women's health products have a lot of concerns about ultra-thin products, and there is a generation period where some consumers say it has to be so thick in order to work," he said . ".
"The diaper has less resistance.
I think any cultural resistance to thin products will disappear or quickly overcome with baby diapers.
"Innovation is often driven by major brand manufacturers, such as asP & G, which has introduced some very thin products . "
"As part of the Clinton Global Initiative, they are promoting things that reduce the thickness of diapers, and they have proven that they will continue with this approach.
"When it comes to thin women's hygiene supplies, Sir
Major players are watching P & G's forever unlimited women's sanitary pad, a slim pad with soft sheets that came out in 2008, oxick said.
He said: "This is a very different product design from what the market has been accustomed to seeing for a while . "O'Sickey.
Infinity's proprietary Infinicel core is made of soft, proprietary absorbent foam material.
The slim mat is about 3mm thick.
It has a narrower width at the front and a wider width at the back to provide coverage.
As the age-increasing baby boomers continue to be active and seek cautious products, thick products are moving towards vending machines in the field of adult incontinence. Mr.
O'Sickey said that moving to elastic films in laminated materials rather than in stocks tends to make products that are flatter, thinner and more cautious.
"Your population is still very active in Western Europe and North America, with some incontinence problems, and we do think it will be an area of growth.
We see more product introductions and product redesigns to fit into this segment . "O'Sickey.
Another experienced company that sees signs of growth in the incontinence market is Dow Chemical.
Carlos Ruiz, global marketing director for Dow health and hygiene North American Basic Plastics, said the company is preparing for the growth of the market for incontinence, especially in developed markets.
In countries such as Western Europe and North America, the population is getting older.
In North America, there are about 39 million people over the age of 65.
By 2030, the population will almost double.
Health manufacturers are meeting the need for this population to remain active with lower noise and more cautious products.
"Out of caution, the product you want is low noise, softer, good for the skin, ultra-thin, and good for smell control," he said . "Ruiz.
Dowlex and Elite resins are designed to provide performance that enables brand owners to do these things.
The product has the best mechanical performance, so the brand owner can optimize the cost and reduce the specification of the film.
It also allows customers to run their devices at very fast throughput.
"They are looking for cost optimization and reducing energy consumption through product manufacturing to produce more sustainable diaper products," he said. Ruiz added.
Today, Health manufacturers are betting that they can beat the competition by enhancing the products of the wearer's movement, and there are many parts manufacturers who are ready to provide new solutions.
One of the companies is Conwed plastic, which launched a rebound stretch net in 2005 for the adult incontinence market and training pants.
Mary Liz Cahill, regional sales manager at Conwed, notes that the adult market has grown by about 20%, and Europe is far ahead of North America in producing attractive incontinence products.
"Applying a rebound between the non-woven fabric and the way it relaxes can make the product more attractive.
It has better consistency.
"It's not that stiff and very breathable," says Paul Meyer, strategic business manager at Conwed . ".
He added, "in the training pants, it's the side stretch engine.
This is to bring comfort and ventilation to toddlers.
We have been improving the shape of the network. --
How far apart we are from the stock, what is the diameter of the stock.
We have been optimizing the customer's specific processes, network formats, and the maximum scalability of it.
"The role of spandex in baby diapers is also increasing, and in baby diapers it is present in the belt, leg cuffs and stretch labels.
Able to stretch 600
One yarn is glued to the diaper and laminated between two non-woven fabrics, 700 times the original.
MartyMoran, CEO of RadiciSpandex, explains: "Usually it sticks out, so it retracts when it's cut, and that's why the gasket or stop the leg leaking.
"You will hear about red prints and leaks.
Somewhere between the two, you have to have the right compression type in the legs, waist or whatever you're trying to get elastic performance.
"In fact, the spandex thread helped the diaper evolve from a huge thing to something that fits, more like underwear, sir. Moran added.
You see the advertisement now. -
Diapers move with the baby and the baby can walk and you don't feel drooping or baggy.
Diaper manufacturers are trying to distinguish themselves by fit, stretch and motion.
You really need to work hard to do this.
"Providing a thinner diaper that helps babies move is a growing trend, but not without many challenges.
"In the direction of the machine, elastic fibers are the easiest to deliver, 'Mr. Moran said.
"It will enter the diaper along this line.
What is a challenge when you want to stretch at the waist or on the side board, that is the speed at which the diaper line will stretch in a cross direction and place it in the waist direction.
"Training pants manufacturers has solved this problem by turning the product when they are producing it, but this can damage the speed of the production line.
Others solve the problem by offline production, and they can run thespandex in the direction of the machine.
Then they took the roll of diapers and introduced them in a cross direction on the diaper line.
"They have overcome a lot of challenges gradually, but everything has been weighed.
As people solve these problems, design them and come up with ways to solve them, the process is moving slowly, but it is a constant battle. Moran said.
RadiciSpandex also believes that spandex, which provides color, will help manufacturers distinguish their products.
"Some manufacturers use colors in elastic or other color products to eliminate noise from the front, back, boys or girls.
We have developed a way to do this and we can do a small minimum order quantity . "Moran.
To improve cost efficiency, RadiciSpandex provides a package with a "tail" that enables a line to continue running without interruption. Mr.
Moran believes that this is a trend in the diaper industry.
It eliminates the waste of spandex, because usually when the operator drives the tube away, they remove the tube before it is completely emptied.
"It's clear that when you splice before the tube is empty, you throw away the raw materials," he said . ".
The new system enables the tube to run all the way without having to stop the line.
"Allowing manufacturers to continue running without stopping the production line, not to mention the downtime you don't produce diapers, can save money," he said . "Moran.
Moran refers to the use of dtex that is thinner or smaller (
Weight ratio of length per 10,000 Mick).
"This is a smaller trend in the year.
They use a pound less Spandex and they buy it by pound so they can save money and get the same performance . "Moran.
Headquartered in South Korea, flexible supplier hyosef provides Creora for the personal health market.
The product is designed to enhance the fit and provide a clear product stretch and fit.
Mr. Greg Hearn, global manager, personal health markets, hyosef, agreed.
Moran's assessment is that for higher efficiency, higher speed and less waste, applications using spandex fiber are more turned to "end feed" than to "roll off ". Mr.
Hearn said innovation also includes "zero disruption" technologies in which spandexfiber is designed to provide zero disruption during processing.
"This leads to reduced machine downtime, increased production efficiency, and reduced material waste costs," he said . "Hearn.
Manufacturers of reinforced fasteners sanitary parts specializing in fasteners have also made progress in the diaper market.
In recent years, fastener technology has become more and more mature, with most diapers equipped with connectable hooksand-
Closed loop or mechanical closed system. [
Bento produces closed and front adhesive tape for baby diapers.
The main market for Bento is Turkey, but the company is also exporting to more than 20 countries. Ms.
Tuba bodurolu, manager of Bento Export Group, said, "diapers have very basic accessories and now they are enhanced by design, logo and drawings.
The left and right side enclosed tape is with hooks.
In 2010, Bento's focus will be on developing elastic ears to meet the growing needs of manufacturers to provide more comfortable baby diapers.
"The ears on the left and right sides of the diaper's upper legs give the diaper flexibility and the elasticity on both sides," she said . "Boduroglu.
Manufacturers of sanitary components looking ahead predict that sustainability will continue to be focused and emphasized in the future.
Replacing the a40 or 60 gsm non-woven fabric collection layer with a much lower base weight product, thinner core, top plate or elastic side panel means that there are much less diapers in the landfill.
"Reduce them as much as possible and still maintain the technical capabilities you need ---
"This is really a challenge for all manufacturers at the moment," Mr Tredegar said . "O'Sickey. Mr.
Osiki says there is a lot of innovation in diapercore technology.
As consumers do not see the core, manufacturers are using film with holes and even color patterns to show consumers that the core has been improved. Hyosung's Mr.
Hearn predicts that it will continue to focus on elasticity, stretching and recovery performance in the future.
"I think it comes from the changes and innovations that are adopted in their products.
These actions have standardized consumers, and I think this expectation will last for a long time . "Hearn. Dow's Mr.
Ruiz predicts that more attention will be paid to softness in the future.
"One of the main initiatives in terms of softness is to develop a softer polypropylene resin and add it to the fabric.
We are looking for different ways to produce this soft product. " Mr.
Ruiz also expects growth in developing countries.
"Most major brand owners are making some investments in services for these regions.
The main driving force in these regions is that their birth rate is higher than that in developed countries and their market penetration rate is much lower, so there is great potential for growth.
In the developing countries, we also see a growing middle class and some urbanization.
All of this is driving consumer growth in developing markets.
Reducing costs is also a trend ---
It is becoming an element of sustainable development for energy reasons.
We are working to develop improved products with improved mechanical performance to enable our customers and brand owners to do this.
"Mr. technology receiver
The company is exploring manufacturing expansion options to develop more levels of absorption capacity and increase production, Hill said.
This includes capacity expansion related to cost optimization
Competitive against other super absorption options.
"This will ultimately affect SAF's future innovation and development in the health sector," he said . "Hill.
Technology absorbers have found significant growth in developing regions of India, China, South America and Eastern Europe and are focused on developing their existing markets in Europe and North America with innovative research and development
Lanjing and Huihao jointly commissioned the test plant inLenzing, Austria, to explore the potential of business. Web--
New technology for producing non-woven fabrics directly from lyocell.
Pilot plants offer these companies the opportunity to test large factories
Large-scale production of this cellulose
Non-woven fabric for industrial and personal care products.
TencelWeb offers an alternative
By applying the technology of fusion spray and spinning glue to raw materials made of renewable wood fiber, a base non-woven fabric is made.
Who can guess where the sanitary goods market will go from here.
Look at Kimberly-
Clark and P & G's latest diaper ads provide more evidence that manufacturers are working tirelessly to open up new areas. K-
C. advertising for huglitlittlmovers is that the shape of the diaper can be moved, while P & G claims that Pampers have three layers of absorption for "getting up and partying.
"As top brand manufacturers continue to introduce products with unique advantages and Private Label Manufacturers are also imitating them, one thing is certain: Manufacturers of sanitary parts will continue to face the challenge of developing cutting-edge solutions, to help manufacturers differentiate their products.